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My friend found this - hope it's of use. There's another checklist here; http://www.clarity.net/~adam/buying-bike.html USED MOTORCYCLE CHECKLIST
Static Tests
Title •VIN matches title Y N •Bill of sale with seller name, vehicle #, amount, etc.
Appearance •Is bike clean? (shows bike owner cares) Y N •Body scratched and/or dinged? (shows possible dumping) Y N •Lower engine cases scratched or dinged? (shows dumping) Y N •Fuel tank has rust inside? Y N
Controls •Brake levers bent? (Shows bike could have been dumped) Y N •Throttle twists only with high resistance? (shows problems with carbs, bars or cables) Y N
Tires •Tires have at least 2-3 mm of tread left? Y N •Tires are old and hard or have cracks? Y N
Wheels •Both wheels spin freely? Y N •Both wheels round? (Spin and sight) Y N
Lights •Headlight works on both high and low beams? Y N •Turn signals work front and rear, right and left? Y N •Brake light works with both front and rear levers? Y N •Oil pressure light comes on, goes off when bike cranked? Y N •Neutral indicator light works? Y N
Brakes •All pads have at least 2mm left? Y N •Master cylinders fluid color? clear cloudy brown •Apply and release brakes, check for drag: Y N •Wheel hoses, any leaks, cuts or cracks? Y N •Hold front brake lever, any fade? Y N •Hold rear brake lever, any fade? Y N •Apply one brake at a time, try to move bike, any movement? Y N
Chain •Even tension throughout? (spin slowly and pull top and bottom) Y N •Properly adjusted and lubed? Y N
Sprockets •No hooked teeth front and rear? Y N •Chain aligned front to rear sprocket? Y N
Oil •Color: -honey (new) -black (old) -metal flecks (engine damage) •Smell: -gas (engine damage) -burned (engine damage)
Forks •Bounce 2 times, any seal leaks? Y N •Shake side to side, any play? Y N •Sight down tubes for straightness, any bends? Y N •Pitting and/or gauges in slider tubes? Y N
Swingarm bearings •With rear wheel off ground, shake side to side, any play? Y N
Rear Shock •Push down on grab bar / rear seat hard, does rear end rise and return quickly but with a bit of resistance? Y N
Steering head bearings •With front wheel off ground, see if wheel will point straight ahead, is it easy to do? (indicates worn bearings if it does) Y N •From handlebars, able to feel any grinding, roughness or detents in bearings? Y N
Spark plug wires •Cracks in plug wires? Y N •Pull plugs, color black? (indicates burning oil) Y N
Exhaust •Any rust holes through pipe? Y N
Battery •Corrosion on terminals? Y N •Level topped off? Y N
Air filter •In place? Y N •Clean? Y N
Operating Tests
Starting •Start bike cold (feel crankcase to confirm), starts easily? Y N
Idle test •Let bike warm, any unusual noises? Y N •Will bike idle smoothly without hesitation or stumbling (carb problems)? Y N •Does bike produce blue smoke? (burning oil) Y N •Any oil or coolant leaks? Y N •Turn bars, does engine RPM rise? (throttle cable problems) Y N
Acceleration •Is bike crisp on the throttle? Y N •Is bike power good on hills, including starts on hills? Y N
Braking •Does front brake stop firmly? Y N •Does rear brake stop firmly? Y N
Slow speed steering •Does front end wobble in slow, tight turns? Y N
Transmission •False neutrals? Y N •Difficulty in 1-2 shift? Y N •Engine brake, does transmission pop out of gear? Y N •Close throttle quickly, does transmission pop out of gear? Y N |